Introducing the Wind Harvester®

Our compact mid-sized Wind Harvesters are H-type vertical axis wind turbines (VAWTs). These sturdy, long-lasting machines are a key missing technology urgently needed to meet critical local and national renewable energy goals. They are on track to be the first of their size and kind to achieve international certification and full commercialization.

Wind Harvesters‘ first market will be distributed energy projects where traditional tall turbines aren’t suitable. In time, their largest market will be new and existing wind farms.

Read more about the technological features of Wind Harvester models below, and check out the patents page to learn about Wind Harvest’s innovations in VAWT engineering.

Graphic rendering

Why Wind Harvesters Now?

  • They are the first VAWTs to have reached Technology Readiness Level (TRL) 8 using VAWT aeroelastic code for loads and harmonic resonance that was validated with field data from two different full-scale prototypes.
  • Wind Harvesters‘ use of key patents resolve the problems that have caused failure for past VAWT startups.
  • A simpler design with fewer moving parts makes then more reliable, durable, and cost-effective. They can be assembled, installed, and maintained by a semi-skilled labor force.
  • They last longer, with a projected 70+ year fatigue life with regular refurbishing at years 20, 40, and 60.

Why Are VAWTs Needed?

Key advantages of VAWTs compared to traditional horizontal axis wind turbines (HAWTs) include:

  • They can harvest turbulent wind found closer to the ground, which HAWTs are not designed to handle. This opens up an entirely new wind resource.
  • They are much more compact, at 57-90 feet tallshorter than most palm trees. This reduces impacts on sight lines and radar.
  • Their compact size also means that they are installed closer together. This allows them to be installed on properties unsuitable for HAWTs, such as ridge lines with telecommunication towers, AI data centers, airports, and air force bases.
  • They can be installed beneath HAWTs in existing wind farms. This maximizes efficiency and creates a synergistic effect which boosts the performance of both kinds of turbine.
  • Pairs of VAWTs increase energy output by harnessing the synergy of the Coupled Vortex Effect.
  • Traditional, propeller-type turbines have blades that attach to horizontal drive shafts at a single point. VAWTs have vertically aligned drive shafts with two or more supporting connections per blade. This configuration allows VAWTs to overcome the shaking problem traditional turbines have in turbulent wind conditions.
  • Their 3-dimensional blade path and much lower blade-tip speeds make them more visible to birds and bats, avoiding wildlife harm.

Third-Party Certification Process

Funding from the current crowdfunding offering on StartEngine will finance the installation of two Wind Harvester 4.0 turbines next to the existing Wind Harvester 3.1 at the UL Advanced Wind Turbine Testing Facility near Canyon, Texas. These turbines will undergo third-party, international certification for small wind turbines. REInnovations has been contracted to conduct the third-party testing. The U.S. Small Wind Turbine Certification Council will issue the certificate.

Included in certification is power performance (how much energy a pair of turbines will produce in a given wind speed on an annual basis), acoustics (how quiet the turbines are at various distances), safety and function (to ensure people will not be harmed by the turbines’ operation), computer modeling (the predictions on loads and harmonic resonance are third-party validated), and lightning protection.

Third-party certification gives customers assurance on the efficiency and durability of the product. It is also essential for banks to use the turbines as collateral for project loans.

Annual Energy Production and Power Performance

Wind Harvester 4.0 and 4.S turbines are sold in 100-150 kilowatt pairs that are placed close together in long arrays and rows. This optimized arrangement produces large amounts of energy with minimum impact.

When placed a few feet apart from one another, a pair of H-type wind turbines creates a synergistic effect that increases wind speeds through their own and their neighbors’ rotors. This physical phenomenon, discovered, proved, and patented by Wind Harvest co-founder Bob Thomas, is called the Coupled Vortex Effect. By enhancing aerodynamic efficiency, the Coupled Vortex Effect creates a 10-20% increase in energy output.

The graph below compares the power performance curve of the Wind Harvester 3.1, the Wind Harvester 4.0 alone, and pairs of Wind Harvesters 4.0. The annual energy production table shows the energy which pairs of Wind Harvesters 4.0 will produce in different average annual wind speeds by harnessing the Coupled Vortex Effect.

Wind Speed (m/s)Wind Speed (mph)MWh/year per turbine pairMWh/year per MWCapacity Factor
5.01113495710.9%
5.5122441,74319.9%
6.0133022,15724.6%
6.514.53622,58629.5%
7.0164223,01434.4%
7.5174783,41439%
8.0185323,80043.4%
8.5195824,15747.5%
9.0206284,48651.2%
9.5216704,78654.6%
10.0227085,05757.7%

Durability and Maintenance

Wind Harvesters can endure harsh conditions for 70+ years with regular maintenance and periodic replacement of critical parts.

Because Wind Harvesters don’t have yaw mechanisms, blade pitch devices or gearboxes, the number of components needing maintenance is few. Drive shaft and generator bearings have cartridges of lubricants which which can be easily replaced each year. Brake pads also need replacing every few years. Air filters are the last component requiring regular maintenance. The amount of dust they filter will determine how often they are replaced, which is a simple and easy process. Because they are much closer to the ground than HAWTs, maintenance is quicker.

Wind Harvest’s aeroelastic code uses forces and loads on the turbines and the strength of materials to predict its fatigue life. The aircraft-aluminum blades have the shortest fatigue life, at 74 years. Some of the blades could last up to 100 years, as could much of the rest of the turbines’ steel and concrete structure. Every 15-20 years, various components will need replacement and refurbishing. For example, the power converters are expected to be replaced every 15-20 years. The generator, with its permanent magnets, will need rewinding at 20 years. Every 20 years, the turbines’ bearings will need to be replaced, as will the pins connecting the blades to the arms. Various other small components, like sensors and fiberglass transition fairings, will also be replaced periodically. Refurbishing is expected to cost less than 15% of the original installation price.

Fatigue Life Cycle

Wind Harvesters last for 74+ years, with maintenance every 20 years.

Assembly, Transportation, and Installation

Wind Harvesters are expected to be mostly assembled in a temporary facility near the installation site. Suppliers will ship component parts to the assembly facilities, which will hire and train local labor to assemble most of the components, including the lattice tower. These will then be transported to the site on flatbed trucks and lifted into position with a truck-mounted crane. There, all components will be bolted or pinned together.

Wind Harvester 4.0

The Wind Harvester 4.0 is ready for third-party certification and sales. Wind Harvest is taking orders now. The first two turbines are expected to be installed at the UL wind turbine testing facility in 2026.

Wind Harvester 4.0 Specifications

General configurationSpecifications
Nameplate capacity70kW (also available in 50, 60, 75kW)
Turbine typeVertical Axis Wind Turbine (H-type)
Configuration of array2+ turbines with 1m (3 ft) gap
Height at top of blade (options)17.5m (57 ft), 22.5m (74 ft), 26.5m (87 ft)
Height at bottom of blade (options)4.5m (15 ft), 9.5m (31 ft), 13.5m (44 ft)
Center of rotor height (options)11m, 16m, 20m
Length of blade13m (42.7 ft)
Rotor diameter13m (42.7 ft)
Number of blades3
Swept area169 m² (1820 ft²)
Tower typeGalvanized steel lattice, Steel tubular tower*, Wood tower*

*to be available in 2027

Design ClassClass 2
MaterialsSpecifications
Material99% galvanized steel and aluminum
BladeExtruded aircraft aluminum (6061 T6)
Power/BrakesSpecifications
Generator typePermanent magnet (PMG)
Electrical output480V 3-phase, 60 Hz

(can be adjusted to 400V 3-phase, 50Hz for UK requirements)

RPM range30-55
Power regulation typeStall and electromagnetic
Failsafe brakesElectromagnetic, caliper and resistor
PerformanceSpecifications
Rated wind speed11 m/s (25 mph)
Cut-in wind speed5 m/s (11 mph)
Cut-out wind speed25 m/s (56 mph)
Survival wind speed (3 second gust)60 m/s (133 mph)
m/s (mph)MWh/year/ turbineMWh/MWCapacity Factor
6.0 (13.4)1812,58629.5%
7.0 (15.7)2103,00034.2%
7.5 (16.8)2353,35738.3%
8.0 (17.9)2603,71442.4%
NoiseSpecifications
Apparent Noise Level<50 dBa at 50m from rotor (expected – not yet measured)
Operational ParametersValues
Rated power at 70kW (aeropower without accounting for electrical losses)11 m/s
Rated torque15 kN m
Rated rotor speed55 rpm
Max rotor speed62 rpm

Wind Harvester 4.S

The Wind Harvester 4.S-M and 4.S-H models are designed to be extra durable in order to withstand marine and hurricane conditions, respectively.

The 4.S turbines can withstand higher wind speeds. Larger anchor bolts connect the turbine tower to the foundation, making them sturdy enough to tolerate aggressive hurricane-level wind. They also employ special anti-corrosion components, making them resistant to rust damage in humid, salty air.

Projects like the one Wind Harvest is advancing in St. Croix, where climate change is intensifying hurricanes, would use a combined Wind Harvester 4.S-M&H.

Wind Harvester 4.S Specifications

General configurationSpecifications
Nameplate capacity70kW (also available in 50, 60, 75kW)
Turbine typeVertical Axis Wind Turbine (H-type)
Configuration of array2+ turbines with 1m (3 ft) gap
Height at top of blade (options)17.5m (57 ft), 22.5m (74 ft), 26.5m (87 ft)
Height at bottom of blade (options)4.5m (15 ft), 9.5m (31 ft), 13.5m (44 ft)
Center of rotor height (options)11m, 16m, 20m
Length of blade13m (42.7 ft)
Rotor diameter13m (42.7 ft)
Number of blades3
Swept area169 m² (1820 ft²)
Tower typeGalvanized steel lattice, Steel tubular tower*, Wood tower*

*to be available in 2027

Design ClassClass S
MaterialsSpecifications
Material99% galvanized steel and aluminum
BladeExtruded aircraft aluminum (6061 T6)
Power/BrakesSpecifications
Generator typePermanent magnet (PMG)
Electrical output480V 3-phase, 60 Hz

(can be adjusted to 400V 3-phase, 50Hz for UK requirements)

RPM range30-55
Power regulation typeStall and electromagnetic
Failsafe brakesElectromagnetic, caliper and resistor
PerformanceSpecifications
Rated wind speed11m/s (25 mph)
Cut-in wind speed5m/s (11 mph)
Cut-out wind speed25m/s (56 mph)
Survival wind speed (3 second gust)80m/s (180 mph)
m/s (mph)MWh/year/ turbineMWh/MWCapacity Factor
6.0 (13.4)1812,58629.5%
7.0 (15.7)2103,00034.2%
7.5 (16.8)2353,35738.3%
8.0 (17.9)2603,71442.4%
NoiseSpecifications
Apparent Noise Level<50 dBa at 50m from rotor (expected – not yet measured)
Operational ParametersValues
Rated power at 70kW (aeropower without accounting for electrical losses)11 m/s
Rated torque15 kN m
Rated rotor speed55 rpm
Max rotor speed62 rpm